There are plenty of materials, substances, and industries that are incredibly important to the lives of Americans but they often go unnoticed, unappreciated, and misunderstood as well. One of those materials is industrial lubricants, which is much more important than most people even realize. Here are all of the random facts on industrial lubricants and more.
According to a recent survey, 89% of lubrication professionals consider an oil’s viscosity index when selecting a lubricant. If this is confusing to you, then chances are you know very little about industrial lubricants. There is no shame in this considering the fact that there are so many professionals in this industry that make mistakes and do not properly use transportation lubricants as they should.
Metalworking lubricants, coolants, and fluids play a vital role in machining. Typically, a substantial flow of fluids is used in the metal removal process, which is between four and 20 liters per minute. So this makes it incredibly easy to understand just how important industrial lubricants are to metal workers.
Industrial Lubricants Are Commonplace Now
Even though you probably know very little about industrial lubricants, that does not mean that this material is not important nor that it is not being used across mechanical items. As a matter of fact, there are actually four different main functions for metalworking fluids. These four functions include cooling, lubrication, chip removal, and corrosion control as well.
According to Future Market Insights’ report, in 2016, almost 2.5 million metric tonnes of metalworking fluids were sold across the globe. This means that industrial lubricants are used across the globe now more than ever before. This trend is likely going to continue as the world moves forward and buys into the idea of using these kinds of helpful lubricants and fluids.
According to a Future Market Insights report, in 2017, over $4 billion worth of metalworking fluids is anticipated to be consumed by lubricating transportation equipment across the globe. So this means that there is not a higher demand for industrial lubricants, especially because this projection ended up coming true!
Industrial Lubricants Are More Complex Than You Think
While some may hear the words industrial lubricants and think of something complex and hard to understand, others may downplay this type of substance. That is a bad idea because of just how important these fluids are when it comes to using metal and machines. The right lubricants can separate a successful project from one that is a failure.
Semi-synthetic lubricants contain less than 30% oil content in concentrate while pure synthetics contain no oil whatsoever. A recent international study revealed that only 42% of manufacturing companies have all the correct procedures in place to manage lubricants effectively, and 63% believe they don’t conduct staff training on lubricants as regularly as they should. This means that even experts and professionals are likely to make some mistakes when they are working with industrial lubricants.
According to a recent study, manufacturing companies estimate that 70% of their unplanned equipment shutdowns in the last three years were caused by incorrect lubricant selection or management. Incorrect lubricant selection is going to seriously hurt the manufacturing process overall. Thus, this means that mistakes can be made even before the manufacturing process starts up.
In Conclusion
A 2016 report projected that the metalworking fluids, which is usually shortened to MWF, the market will reach $9.74 billion by 2020. This means that as time goes on, industrial lubricants are going to become more and more important for society and the metalworking industry. Thus, it is important that people arm themselves with all of the valuable knowledge that they can. Cost reductions from recycling metalworking fluids can be significant, which is equal to a potential 8% volume reduction against a non-recycling system. Get some knowledge on industrial lubricants before begin working with metal.
